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One point, or maybe two that everyone should remember is that the light radius arms particularly are extremely flexible and easy bent. The best solution on my opinion is first set the kingpin inclination to the desired angle with no radius arms fitted, pack spring if required to achieve 5 degree or what ever you wish to use. then offer up your radius arms and see if they align with the ball... most won't! Unless you have some seriously damaged arms a tweak here and there will bring the ends to reasonable alignment. On no account should it be necessary to spring the radius arms or to strain the front spring to achieve alignment of the ends with the ball. it may be necessary in some cases to pack the ball on the crossmember and on some specials even relocate the ball height, I can usually avoid this on a well designed car but not always. A final point is the brass cups must be in good condition, they must be a snug fit in the radius arms, and the ball in good shape, otherwise the whole assy will move under braking, ever noticed your front brakes grabbing in reverse, this is probably why!
A quick search of the Forum under 'Caster' will explain a lot !
Unfortunately no pictures thanks to photo*ucket.
Location: Melbourne, Victoria, Australia.
Wow, now you have done it! A difference with the later radius arms would have occurred to very few. Hundreds of owners of high chassis cars with later axles will now be unsettled! Ian Williams recently established the difference as about 1 deg. I guess the spring assembly will reasonably accommodate this. Many obviously do. Some will consider the castor reduction significant.
As previous a card cut to 95 degrees held against the face of the radius arm nut, should present the other side horizontal to a spirit level. Assumes nut of uniform thickness and not over a spring washer.
Location: Auckland, NZ
My RN saloon has a Girling front axle with Girling rad rods.I did not want to lower the ball joint as this puts more torsion on the front crossmember and puts a larger eccentric load on the weedy centre strut. I bolted the front axle/spring assembly to the chassis with a similar amount of castor angle as my chummy and after cutting the Girling rad arm (just aft of the drop stamping carrying the spigot) vertically from the underside but stopping the cut just at the corner with the top flange I bent the arm up until it was aligned with the ball on the crossmember. This left a triangular gap of about 8 to 10mm at the base.I welded in a triangular piece of similar gauge mild steel as the rad arm.Car steers very nicely. I did this mod 14 years ago and have done x thousand miles in it since.